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  • zych@zych.com.pl+48 22 719 11 01

    Process

    from project to design

    The Quality Assurance System according to ISO standards applies to all of the company’s plants
    and processes starting from request for quotation submitted by the Customer until the final process of planning, production, product sale and servicing.
    The ZYCH company is capable to provide any customized product design and we are well prepared to meet the most sophisticated technical requirements.
    Our employees are the committed team of specialists ready to support your efforts at any stage of the project implementation,
    and we will be pleased to cooperate with You.

    1. Introductory data

    Customer’s expectations concerning the product.

    2. 3D Projecting

    Pro-e programme builds the 3D project. There is a possibility of verification and virtual adjustment of the plastic product.

    3. Rapid Prototyping

    After the acceptance of virtual product the prototype of abs moulding is made. It is produced in FDM technology. This is the decisive moment in the whole production process, when the veryfication of introductory assumptions takes place.

    4. Mould projecting

    After the acceptance of the moulding model and settlement of basic parameters of mould injection the process of mould construction begins.

    5. Mould production

    KThe production of particular components of mould injection, it’s assembling and tests on moulding are the succesive Stages of the process. The production of moulds is based on materials and raw materials supplied by such suppliers as: FCPK Bytów, Hasco, PSG and Böhler. Also our machine park is purchased from such machine producers of worldwide renown as Mikron, Charmilles and Mitsubishi.

    6. The production of plastic products

    The production of the moulding using the injection method is the final and strategic stage of the process. It is based on injection machines like Arburg, Battenfeld and on attested materials purchased from international producers.

    Technology

    Modern machine park and specialized team of employees are ready to rise
    to the challenge and face the most difficult tasks.
    Our company undertakes difficult tasks and manufactures
    even the most technically complex devices and tools.


    In addition to basic machining equipment we also have numerically controlled machines purchased from such machine suppliers of worldwide renown as BATTENFELD, MIKRON, MITSUBISHI or CHARMILLES. Trained operators of the machines are supervised by a process engineer-programmer, who is programming the operation of these machines in UNIGRAPHICS software environment.

    Our machining centres assure unsurpassed quality. Precision and short machining time make our products competitive in terms of quality as well as price.


    For 35 years our company has been specializing in manufacturing of injection moulds for various industry branches, mainly for toy, automotive, electrical-machine and household appliances industries.

    INJECTION MOULDS

    Design of our moulds is based on “mould bodies” supplied by FCPK Bytów and fasteners from Bytów and HASCO. HASCO is also the main supplier of the heated channels system. We make mould inserts and cavities of the best tool steel grades supplied by BOHLER Company. We outsource heat treatment and chemical treatment in specialized plants equipped with the state of the art technology. All the moulds manufactured in our company are covered by the reliability guarantee which is confirmed by a guarantee card. During guarantee period our company provides comprehensive technical service including periodical overhauls as well as maintenance and stand-by assistance of “help desk” type. We also assure technical assistance as a part of post-guarantee services with the possibility of repairing and replacing worn out parts throughout the whole life cycle of the equipment. During that period we also assure the possibility of equipment modernization or modification of its design.

    The ZYCH company is capable to provide any customized product design and we are well prepared to meet the most sophisticated technical requirements. Our employees are the committed team of specialists ready to support your efforts at any stage of the project implementation, and we will be pleased to cooperate with You.

    DESIGNING

    In order to achieve required product quality our company employs the team of highly specialized designers working in the Pro/Engineer software environment. Starting from 3D modelling of specific mould parts or moulded pieces until preparing 2D manufacturing drawings, professional technical documentation is created, which constitutes the basis for manufacturing processes. As a part of open services we also prepare 3D models of products as well as technical and economic documentations of injection moulds and other technological tools.

    MACHINING

    Reproduction of precise parts and machine and equipment units constitutes an important part of our production. This activity is carried out in cooperation with other companies and on the basis of permanent maintenance agreements. We also manufacture tool prototypes and machine part prototypes for our customers. Additionally, we provide services for small economic entities with regard to comprehensive machining with the possibility of heat and chemical treatment and electroplating. Also, we have the group of machines for serial and mass production for the needs of long-term cooperation contracts.

    Services with regard to plastics processing constitute another part of our economic activities.

    PLASTICS

    If necessary, our group of injection moulding machines and auxiliary equipment can operate around the clock and thanks to this, we can offer the shortest possible delivery times of moulded pieces. Also, potential failures of an injection mould do not lead to big disturbances in the production process, because close at hand we have comprehensive technical service which can trouble shoot very quickly. We produce plastic parts by the injection moulds manufactured in our tool shop in the complete “from design to product” package system as well as by the customers’ moulds, using full assortment of injection moulding plastics.

    Find out What we can do for you?
    tel.: +48 22 719 11 01
    [8.00 - 16.00]